CAPABILITY

With the flexibility for small, medium and large production runs, we can adapt easily

With the latest technology in wire processing equipment, software, a strong management team, as well as partnering with world class equipment suppliers, we pride ourselves in delivering quality product.

We offer a wide range of assembly components and manufacturing abilities:

  • High Speed Automated Wire Processing up to 25mm
  • High Speed Automated Battery and Power Cables up to 240mm
  • In-line Wire Marking Non-contact inkjet, hot stamp, laser marking and heat shrinkable tubes
  • Processing of PVC, All Automotive Cross Linked wires and Milspec wire
  • Wire Twisting up to 2.5mm and lengths to 5’000mm
  • Automatic and Semi-Automatic Terminal Crimping
  • Hydraulic Crimping up to 150kN
  • Ultrasonic wire splicing with dual wall adhesive covering up to 35mm
  • Heat Shrink and Ribbon Cable Processing
  • High performance PVC braided nylon coated yarns for harness covering that are temperature, chemical and abrasion resistant, slit and non-slit convoluted tubing, military spec DR heat shrink tubing and flexible, expandable, braided sleeving
  • Harness Braiding 24 and 32 Carriers
  • Build boards with scaled drawings, specifying all relevant manufacturing guidelines
  • Electromechanical Design, Electrical System and Wiring Harness Drawing and Design Services on International Recognised Software Applications
  • Rapid Prototyping
  • Overmoulding of Connectors and Electronics for Robustness and Improved IP Ratings
  • Electrical Kitting for Production Lines
  • Laser Engraving of Instrument Panel Films and various Identification Decals
  • Connector supply of major brands such as Deutsch, Tyco, ITT Cannon and Amphenol
  • Electrical Spare Parts
  • Electrical Connector and Repair Kits
  • CNC Milling and Turning Services
  • Reverse engineering of OEM wiring harnesses to specifications or customer required improvements
  • eTESTING is carried out by industry leading testing equipment, producing PASSED reports and labels

MILITARY GRADE HARNESS TESTING CAPABILITY
including automatic recording of test results:

  • AUTOMATIC HARNESS TESTING:
    Continuity resistance test and measurement
    Short circuit test
    High voltage insulation resistance test at voltages 500VDC to 15000VDC
    High Voltage Hipot test at voltages 500VAC to 8500VAC
    Function test of relays, diodes, solenoids, sensors

  • AUTOMATIC CONNECTOR TESTING:
    4-Wire (Kelvin) continuity resistance measurement
    Low voltage isolation test
    Capacitance measurement
    High voltage insulation resistance test up to 500GOhm
    High voltage Hipot test at voltages 500VAC to 8500VAC

  • EQUIPPED ASSEMBLY & FUNCTION TESTING:
    Function test of relays, diodes solenoids, sensors, actuators, contactors, lamps
    Continuity resistance test and measurement
    Short circuit test
    High voltage Hipot test at voltages 500VAC to 8500VAC